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Spring Making
Machinery
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Compression
Spring Coilers:
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 The
FUL series of fully CNC high speed coilers offers 7 different sizes,
from the smallest FUL-23 with wire range 0.4mm - 1.4mm to the largest
FUL-103, with a maximum of 18mm high tensile alloy wire diameter
for suspension springs.
The FUL-63 7mm
capacity machine has been introduced for the production of valve
and clutch springs, and utilizes water-cooled servomotors, water
cooled slides and cooling-plate temperature control of the electronics
cabinet. All this
enables a 30% increase in speed and tighter tolerance production.
They feature
the FPS Windows based programming system, with graphics and fast
data entry. Standard 4-axis control allows complex spring shapes
and pitch to be programmed within seconds, using pre-programmed
routines. Larger machines have Left and Right hand coiling changeover
by quick-change systems, and they all feature the Rotary Cutting
system for burr-free wire cut-off. Easily calibrated pneumatic or
hydraulic feed roll clamping is standard, as is powered mandrel
adjustment on the larger machines.
The lower cost
FSE series have been able to use the latest high speed servomotor
technology, Touch screen FPS styleWindows programming system, and
uses the same tooling as the existing FUL series. It is fitted with
the standard vertical cutting system.
The machines
are available as FSE-13, -23, -33, -43 and -63 models, with maximum
wire diameters of 0.8mm, 1.4mm, 3.0mm, 4.5mm and 6mm.
For
more information please contact us
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Compression
Spring End Grinders:
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The FES range
of machines now include models exclusively capable of working with
CBN wheels, and those capable of working with both CBN and conventional
abrasive grinding wheels.
These machines
are offered in single and twin head versions, with single or twin
loading plate options, and for the conventional wheel models, include
an automatic dressing option.
The FES-400
has been designed for high output grinding of small springs, using
CBN wheels only, automatic loading and unloading, and can achieve
outputs greater than 9,000 per hour depending on wire and spring
diameters.
For
more information please contact us
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Mandrel
type Torsion Coilers:
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Two FTU/B models
are available for ultra high speed mandrel winding of springs. Hard
tooling for coiling and leg forming, but with 4 CNC axis programmed
in a simple table format. This enables an output of up to 150 springs
per minute.
Copper wire
(strip and round) for electrical coils can be wound on these machines,
with a stripping option available for removing enamel insulation
on leg ends. Stripping length control and sorting also available.
For
more information please contact us
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Quill
Generator type Torsion, Double Torsion Spring and Wire Former:
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 The
FMU series consists consist of 5 machine sizes,
with 12 axis as standard, but with up to 22-axis capability on the
largest size, the FMU-6. The patented wire rotation feature, indexing
coiling tool, and 3 or more CNC loopers, together with the Rotary
Quill feature, and using the Windows-based WPS programming system,
makes this the fastest setup and highest output machine of its type
in the world. Standard forming tools, and no cams, mean virtually
no setup cost for small or large runs.
Slides are moved
by direct drive servomotors, with no cam or springs, making only
positive fast slide movements. Two laser sensors can monitor and
correct component production, unattended if required.
The larger machines
have programmable bending mandrel selection on 1 or more servospinners,
and the FMU-6 has Slide Table movement to Coiling tool and Servospinners,
enabling off-line bending and mandrel winding to take place.
View
more details on the FMU series here
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